Yg Series Industrial Equipment Pulsating Vacuum Autoclave Steam Sterilization for Dressing

Basic Info.

Model NO.	Yg Series
Sterilization Information Recording and Printing	Sterilization Information Recording and Printing
Material	Stainless Steel
Control Mode	PLC
Door	Two Doors for Loading and Unloading
Steam Generator	If Volumn Less 600L, Can Be Equipped
Sterilization Item	Surgical Instrument, Medical Cloths etc
Chamber Volume	120/250/360/600/800/1200/2500/5000L for Choosing
Printer	Included
Working Modes	Customized, and with Several Standard Procedure
PLC Brand	Simens
Chamber Material	316 Stainless Steel
Outside Shell	304 Stainless Steel
Transport Package	Export Carton Package
Specification	CE, ISO
Trademark	WANROOEMED
Origin	China
HS Code	84192000
Production Capacity	1000 Sets/Month

Product Description

Yg Series Industrial Equipment Pulsating Vacuum Autoclave Steam Sterilization for Dressing

1.General

Pulsating vacuum sterilizer is strictly designed and manufactured in accord with GMP technical Standard. It has passed ISO9001 quality management qualification standard and ISO13485:2003 Certificate of Quality Management System for Medical Devices.It adopts PLC and man-computer interface automatic program control. The relevant data and curve can be saved and printed automatically. This autoclave is suitable for pharmaceutical factory, hospital, scientific research institute and other units to sterilize and dry asepsis clothes, rubber goods, metal instruments, culture medium, etc.
2.Structure characteristic and working principle

(1) The sterilizer chamber is constructed from SUS316.Internal surfaces are highly polished to facilitate cleaning. A stainless steel mesh strainer protects the drain port from blockage by debris.(2) The insulation material is made of aluminium silicate and covered with completely SUS304. (3) The autoclave adopts double doors. Product will be loaded through loading door located in class D area and unloaded through unloading door in class B area.They are automatic lock reconciliation lock by cylinder via push buttons on the control panel.The operator can pull the door open or close manually.Mechanical, electrical and software interlock devices prevent improper operation. The door is automatically sealed at the start of the cycle. Limit switches sense the door position to prevent the start of the cycle or utilities from entering the chamber until the door is fully closed and locked.The door seal is a silicon rubber 'O' ring. On commencement of a process, the gasket is pressed against the rear face to the door by compressed air.(4) Pipeline system is consisted of air filter,vacuum pump,steam trap,pressure controller,etc.A highly efficient liquid ring pump is provided to effectively remove air from within the chamber. The vacuum pump is connected in series with an efficient condenser(a heating exchanger) to assist air removal and protect the vacuum pump from excessive.(5)Automatic control system adopts PLC and HMI. The color touch screen can to show the running process, sterilization parameters like temperature,pressure, sterilization time, etc.In addition, The sterilization data and curve will be printed out by the Micro printer or transferinto USB disk.(6)Safety valves: Safety valves are provided on the chamber and jacket.(7)Pressure gauges: Pressure gauges mounted in fascia are provided for:Chamber pressureJacket Pressure(8)The system shall have an E-Stop mechanism designed to stop all physical movement of theequipment immediately.

3.Working procedure of sterilization

The autoclave controlled with optional operation or manual operation.It will be used for sterilization of the following:- Vacuum test program- Instruments- Rubber Plugs- Aluminium Cap- Rubber gloves- Clean room dress- Liquid disinfectants
Process flow
The autoclave control with optional automatic operation or manual operation.We will preset many programs for customers. All these programs are editable by users.

• Dynamic pre-vacuum: Pulling vacuum in the chamber, and then while still pumping out air, allowing steam into thechamber. This way, the air is removed from the chamber with no heat build-up on the material.
• Pressure pulsing: The aim is to provide rapid removal of non-condensable gases and condensates and to pre-heat the material prior to sterilization.
• Sterilization:Steam injection into the chamber until sterilization temperature is achieved. When the working pressure and temperature are obtained in the chamber, sterilization time begins. If the temperature falls below the minimum sterilizing temperature.
• Drying:Pulling vacuum in the chamber, and then start drying time count while vacuum is still being made.Throughout the drying process, the jacket is kept at working pressure with hot steam. In this way, the high vacuum and heat radiation from the chamber walls helps drying the material.
• Cooling:Once sterilization is done, slow vacuumize made until pressure drops to 1.100 mbar. After that, while the vacuum system is still working, vacuum break valve opens preventing drop of pressure and thus accelerating the cooling process. The phase ends when cooling ending temperature is reached.

316 Stainless steel chamber for YG pulse vacuum sterilizerSpecification:

Design pressure	0.245Mpa	Vacunm	-0.095Mpa
Working Pressure	0.22Mpa	Steam Source Pressure	0.4-0.6Mpa
Design Temperature	139ºC	Water Source Pressure	0.1-0.3Mpa
Working Temperature	134ºC	Compressed Air Pressure	0.5-0.7Mpa

Specifications	Overall Dimensions	Chamber Size	Steam Consumption	Power	Water Consmption	Net Weight
Model	L*M*H(mm)	L*W*H(mm)	(kg/cycle)	(KW)	(kg/cycle)	(kg)
	Single/Double Door
YG-0.1	825*1080*1600	630*400*480	15	1	80	380
YG-0.25	895*1220*1720	760*600*600	20	1.5	150	650
YG-0.36	1195*1220*1720	1000*600*600	25	1.5	150	760
YG-0.6	1245*1300*1880	1050*680*850	30	2	200	1100
YG-0.8	1595*1300*1880	1400*680*850	35	3	250	1300
YG-1.2	1695*1370*1960	1500*750*1100	40	3	300	1900
YG-2.5	3195*1370*1960	3000*750*1100	75	4.5	450	2800
YG-5.0	3635*1800*2200	3400*1000*1500	150	7.5	600	4500

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